Maximizing Output: 35% More Efficient Edge Processing and 50% Quicker Hole Cutting at Bojar Glass

In the ever-evolving glass industry, precision and technological advancements define success. Bojar Glass, a family-owned business in Ełk, Poland, has been a leader in specialized glass production since its foundation in 1997. With 28 years of experience, the company continues to push boundaries, delivering approximately 350,000 m² of high-quality glass products annually to Poland, Western Europe, the Balkan countries, and the USA.

Operating from a 5,000 m² state-of-the-art production facility, Bojar Glass employs professionals dedicated to manufacturing glass solutions that meet the highest industry standards. Their expertise spans structural, decorative, and fire-resistant glass applications, making them a trusted supplier for both commercial and private construction projects, shopping malls, public utility facilities, and specialized fire-resistant installations, such as fire-block EI30 14 mm i EI60 20 mm.

The Need for Technological Advancement

continuously invests in cutting-edge technology. In June 2024, the company took a significant step forward by integrating the systron 3527proHD Glass Processing Centre including Waterjet into its production line. “We were looking for a machine that would not only ensure precision and quality but also significantly enhance our efficiency,” explains Krzysztof Harasimowicz, Sales Director of Bojar Glass Sp. z o.o.

“The decisive factor for choosing systron was its unique waterjet technology, followed by its speed, reliability, and ability to produce repeatable, high-quality results.”

Why choosing a systron waterjet processing centre?

Bojar Glass recognized the potential of the 3527proHD due to several key advantages:

  • Patented Waterjet Cutting Technology – Utilizing water pressure up to 4000 bar for ultra-fast and precise cutting, even with complex geometries.
  • Single Clamping Process – Ensuring minimal machining tolerances for interior and exterior glass operations.
  • Multi-Function Capability – Grinding, milling, drilling, and polishing of outer and inner contours in one setup.

Performance and Efficiency Gains with systron

Since its installation, systron’s glass processing allrounder has delivered remarkable results:

📈 +35 % increase in edge processing efficiency 📈 +50 % improvement in hole cutting speed

Currently, the machine operates on a single shift per day, but Bojar Glass has ambitious plans to expand to two and eventually three shifts to maximize productivity.

“The proHD has transformed our production capabilities,” says Krzysztof Harasimowicz. “Its precision, speed, and flexibility have exceeded our expectations. The results speak for themselves.”

Versatile Applications in Glass Processing

The systron 3527proHD mainly processes glass before tempering and lamination. The final products include:

  • Fire protection glass
  • Balustrades
  • Complex glass components made of tempered and laminated glass
  • Facade glass
  • All types of structural glass constructions

User Experience and Future Prospects

After eight months of operation, Krzysztof Harasimowicz is highly satisfied with the machine’s performance and systron’s after-sales service.

“We appreciate the support from systron. Their availability and expertise ensure smooth operation.”

Looking ahead, Bojar Glass plans to further integrate automation and Industry 4.0 solutions, connecting the systron processing centre with their digital production processes.

The investment in systron 3527proHD marks a milestone in Bojar Glass’ journey towards greater efficiency and technological advancement. With automation and expansion on the horizon, the company is well-positioned to remain a leader in high-quality glass processing.

“This investment is about more than just today—it’s about shaping the future of glass processing at Bojar Glass,” concludes Krzysztof Harasimowicz. “With systron, we are ready for the next level.”

Logo Bojar Glass

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