Automated
Harp Rack Solution
systron Automatische Fächerwagen Lösung für systron Glasbearbeitungsanlagen

HARP RACK SOLUTION

The automated harp rack solution is the ideal option for customers who use harp racks from any manufacturer as an internal means of transporting glasses.

A harp rack is docked to the systron machine on the inlet and outlet side while the glass is processed fully automatically. The tasks of the machine operator are thus reduced to harp rack handling, tool management and quality control. So it’s possible to operate a second machine in face-to-face mode.

INCREASED EFFICIENCY BY AUTOMATION:

  • Optimal operating process without downtime due to handling, breaks or shift changes
  • Up to 5 hours of production without a machine operator
  • Capacity increase by ~ 25%
  • Increase in quality by minimizing handling

All systron machines can be supplied and retrofitted with the automated harp rack solution.

TECHNICAL DATA

(can vary depending on the harp rack)

  • Maximum weight harp rack: 2700 kg (harp rack loaded)
  • Number of slots: 34
  • Maximum sheet size: 3200 x 2000 mm
  • Minimum sheet size: 600 x 200 mm
  • Maximum sheet thickness: 17 mm
  • Maximum sheet weight for a single slot : 260 kg

Find out more

increased profit
through automation
with our systron harp rack solution

Optionen

Plausibility Check

In the continuous process, the dimensions of panes are checked for validity at certain points with a linear measurement axis.

The pane dimensions are determined selectively and compared with a stored DXF file – for rectangles as well as for special shapes.

If there is a discrepancy, the further transport of the pane is stopped and a message is displayed.

Automatic Removal of the Cutouts

Cutouts with snap tabs are removed with the help of vacuum suction cups on a Kuka robot and stored in a definable position.

  • Minimum size of cutouts: 100mm x 150mm
  • Maximum size of cutouts: 1000mm x 1500mm
  • Maximum manipulation weight: 40 kg / cutout

Inspection Zone

Control section for optical inspection of the processed glass pane.

  • Variable conveyor speed up to 30m / min
  • Software implementation of the transport tables and the subsequent systems enables the panes to be transported automatically
  • Indirect LED lighting behind the glass pane enables work-friendly and fatigue-free visual quality control
  • Light intensity and color can be adjusted individually

Additional Operator Terminal

The additional operator terminal is placed at the inlet- or outlet-side. It is an exact mirroring of the respective main system operator terminal and increases the profitability of the machine, since working distances are shortened and operation is simplified.

Order management, tool parameters, system parameters, etc. can be viewed and adjusted if necessary. Safety-relevant functions such as acknowledging a safety area, manual mode and start of an automatic mode are only possible from the main terminal.

Any questions?

Please contact me now for further details!

Thomas Haan

Head of Sales

Inquiry

Please select the maximum dimensions of the panes to be processed: