Automated Portal Loading
systron-Portal-Loading

Automated Portal Loading

The portal system is a 3-axis gantry with a height of 3300 mm, designed to handle glass sheets with maximum dimensions of 3500 × 2500 mm and minimum dimensions of 600 × 200 mm. The system is specifically engineered for unloading glass from racks and loading it into a systron processing line.

The cycle time for handling maximum-sized glass sheets is less than one minute, measured from the pick-up of one sheet to the pick-up of the next.

Loading Specifications:

Loading height: 520 or 780 mm (glass transport line height of the subsequent main machine).

Safety:

The system is equipped with integrated safety devices to ensure safe and reliable operation, particularly during automated loading and unloading.

TECHNICAL DATA

  • Maximum glass size: 3500 x 2500 mm
  • Minimum glass size: 600 x 200 mm
  • Maximum glass thickness: 17 mm
  • Maximum glass weight: 380 kg
  • Transport heights: from 250 to 780 mm
  • Glass inclination: 6º
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increased profit
through automation
with our systron portal solution

Options

Plausibility Check

In the continuous process, the dimensions of panes are checked for validity at certain points with a linear measurement axis.

The pane dimensions are determined selectively and compared with a stored DXF file – for rectangles as well as for special shapes.

If there is a discrepancy, the further transport of the pane is stopped and a message is displayed.

Automatic Removal of the Cutouts

Cutouts with snap tabs are removed with the help of vacuum suction cups on a Kuka robot and stored in a definable position.

  • Minimum size of cutouts: 100mm x 150mm
  • Maximum size of cutouts: 1000mm x 1500mm
  • Maximum manipulation weight: 40 kg / cutout

Inspection Zone

Control section for optical inspection of the processed glass pane.

  • Variable conveyor speed up to 30m / min
  • Software implementation of the transport tables and the subsequent systems enables the panes to be transported automatically
  • Indirect LED lighting behind the glass pane enables work-friendly and fatigue-free visual quality control
  • Light intensity and color can be adjusted individually

Additional Operator Terminal

The additional operator terminal is placed at the inlet- or outlet-side. It is an exact mirroring of the respective main system operator terminal and increases the profitability of the machine, since working distances are shortened and operation is simplified.

Order management, tool parameters, system parameters, etc. can be viewed and adjusted if necessary. Safety-relevant functions such as acknowledging a safety area, manual mode and start of an automatic mode are only possible from the main terminal.

Any questions?

Please contact me now for further details!

Thomas Haan

Head of Sales

Inquiry

Please select the maximum dimensions of the panes to be processed: